6317-56-2 Purity
98%
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Specification
α-Calcium sulfate hemihydrate (α-hemihydrate) can be used to prepare calcium sulfate-based materials (CSBM), which has good biocompatibility, bioabsorption, osteoinduction and osteoconductivity. The crystal habit and particle characteristics of α-hemihydrate are important factors affecting the physical properties of CSBM. In this system, the α-hemihydrate process with an aspect ratio of 1 to 3:1, a maximum size of 125 μm, and good particle size distribution is suitable for obtaining high-performance medical CSBM.
Preparation of α-calcium sulfate hemihydrate-based CSBM
· First, α-hemihydrate crystals were prepared from reagent grade calcium sulfate dihydrate using a solvent-mediated phase change method. By adding different concentrations of materials and additives, crystals with aspect ratios of 0.5-1:1, 1-3:1 and 3-6:1 were prepared.
· The obtained α-calcium sulfate hemihydrate crystals with different aspect ratios were hydrated and hardened to prepare CSBM.
· The samples were tested for hydration properties, normal consistency, and hardened CSBM strength using a TAM air isothermal calorimeter, a consistency meter, and an automated compressor test, respectively.
Calcium sulfate α-hemihydrate (α-HH) is a material with high ecological potential and is considered a less environmentally aggressive coagulant than Portland cement. Hemihydrate has hydrating properties when in contact with water, and crystallizes and solidifies after a certain period of time, gaining mechanical resistance. Slurry systems based on α-HH as a basic coagulant for oil well cementing have been developed. The α-HH system with a water/gypsum ratio (WGR) of 0.5 showed the best results.
Slurry systems based on α-calcium sulfate hemihydrate
· Calcium sulfate α-hemihydrate (0.3672 mL/g) and fresh water were used for the formulations of the calcium sulfate based pastes.
· The additive used to enhance the technological parameters of the formulations were: a sodium tetraborate decahydrate (Na2B4O7.10H2O) retardant additive (0.5828 mL/g), polycarboxylate based dispersant (0.9088 mL/g), antifoam (1.0206 mL/g), glass G cement and bentonite.
Although the dissolution/precipitation mechanism of hemihydrate hydration is widely recognized, in situ observation by environmental scanning electron microscopy (ESEM) provides more detailed information for the hydration of calcium sulfate hemihydrate. The hydration process is also monitored by many parameters, including phase, hydration degree, ion concentration, particle size, and morphology evolution with hydration time. The results show that calcium sulfate hemihydrate is porous and contains many nanopores. It dissolves from the water-accessible surface to form a transient flocculent intermediate with enlarged pores. Subsequently, large particles are broken into small particles due to crack connection, and then continue to dissolve, leaving some stubborn spots and finally disappearing. At the same time, gypsum precipitates in the first few minutes and evolves to the final crystalline structure through three main stages.
The calcium sulfate hemihydrate powder is stuck to the conductive adhesive on the sample holder with a toothpick. The loose powder is blown away with an air pump. The sample holder is placed on the cooling stage of the ESEM (Sirion by FEI) in environmental scanning mode for observation. First, an image of the original particle is taken and the observation point is marked. Then, set the temperature to 2°C to 2°C and the pressure to 600 to 800 Pa to produce condensation to hydrate the hemihydrate. Adjust the temperature and pressure for a period of time and observe the marked point, then repeat the adjustment and observation until the hydration is complete.
Calcium sulfate hemihydrate (CSH) powders used as bone cement were synthesized by heat treating calcium sulfate dihydrate (CSD) powders with various CaCl2 concentrations in boiling CaCl2 solution to control their morphology. All the prepared CSH powders showed X-ray diffraction peaks corresponding to the CSH structure without any secondary phase, implying a complete transformation from the CSD phase to the CSH phase. It was also observed that the concentration of CaCl2 significantly affected the morphology of the synthesized CSH powders. In other words, as the CaCl2 concentration decreased from 35.5 wt% to 23.5 wt%, the morphology transformed from slender hexagonal rods with an aspect ratio of 5.5 to fat short hexagonal columns with an aspect ratio of 1.4. The reduction in aspect ratio resulted in a significant improvement in the compressive strength of the CSD cement prepared by mixing CSH powders with water.
The phase and morphology of the prepared calcium sulfate hemihydrate powders were examined using X-ray diffraction and field emission scanning electron microscopy. The size and average aspect ratio of the powders were measured based on SEM observations. To measure the setting strength of CSD cement, CSH powders were mixed with distilled water at a powder to water weight ratio (P/W) of 2.5 and then poured into a plastic mold and allowed to self-set for 24 h under atmospheric conditions. Samples with a diameter of B8 mm and a height of B16 mm were loaded using a screw-driven load frame at a crosshead speed of 5 mm/min.
Great reagent
It's useful for practical problem.
(CaSO4)2.H2O
O.[O-]S(=O)(=O)[O-].[O-]S(=O)(=O)[O-].[Ca+2].[Ca+2]
1217
+6.5°(D/20℃
Calcium sulfate hemihydrate can be used as a diluent for tablets, capsules, fillers, curing agents for slow-release agents, etc. It can also be used in construction as high-strength gypsum components, plasterboard, casting models and mechanical processing of fixed cementitious processing parts and other aspects.
The most common preparation method of calcium sulfate hemihydrate is the rotary kiln calcination method. Firstly, the raw gypsum is crushed to l~3mm and then added to the indirectly heated rotary kiln for calcination for 15min, and the final temperature of the material is 140~150℃ (115~125℃ for calcined medical gypsum). The clinker was crushed and screened to produce calcium sulfate hemihydrate.
Dust of calcium sulfate hemihydrate can cause respiratory diseases. The maximum permissible concentration is 2mg/m3. Respiratory organs should be protected at work by wearing work clothes and protective glasses. Observe personal protective measures and pay attention to dust prevention and dust removal in the workplace.
Grams of calcium sulfate hemihydrate dissolved per 100 ml of water at different temperatures:0.223g/0°C;0.244g/10°C;0.255g/20°CChemicalbook;0.264g/30°C;0.265g/40°C0.244g/60°C;0.234g/80°C;0.205g/100
Add 20mL of 2.7 mol/L hydrochloric acid and 80mL of water to 1g of calcium sulfate, shake well and filter, the filtrate shows sulfate reaction and calcium salt reaction.
Calcium sulfate hemihydrate is soluble in acids, ammonium salts, sodium thiosulfate and glycerol
Raw Gypsum, Hard Raw Gypsum, Muriacite, Anhydrous Gypsu
1193℃